- Hello and welcome to this Haas tip of the day.
Today, thousands of men and women
are loading up tools into their Haas mills
equipped with side-mount tool changers.
Now some of these machines are tiny,
and some aren't so small at all.
But what they all share is a common control
that allows you to load and set up your tools easily.
So stick around, we're gonna' show you
how you can set up large tools,
and we're gonna' show you how that side-mount
tool changer gets work done.
(upbeat music)
On Haas mills with umbrella styled tool changers,
you simply load up a tool into the spindle.
Now the next thing you'd call a tool change,
the controls' gonna' put that tool away into a spot,
a pocket that matches that tool number.
Tool one, pocket one, tool two, pocket two.
Now if you've got a couple large diameter mills,
like a big shell mill,
and you don't want them to bump into each other,
you simply leave a space in between them.
That's an umbrella style tool changer.
When loading tools up into a Haas mill
with a side-mount tool changer,
we still load the tool through the spindle.
But when we command a tool change,
the control is not gonna' put
that tool into the same empty pocket each time
like an umbrella style tool changer.
And there's a reason for this.
Because this method is faster, period.
By allowing the control to put away tools
in the next available pocket,
the time it takes to do a tool change
is drastically reduced.
While one tool is running, this carousel can be rotating,
getting the next tool ready for use.
For more information on this,
take a look at our tool pre-staging video.
When I call up tool one from within a program or from MDI,
the control is always 100% of the time
gonna' put tool one into the spindle.
Now when it's done with that tool,
the control's gonna' put that tool back
into any pocket it thinks is best.
Now on machines equipped with this
30 pocket side mount tool changer,
we can actually hold 31 tools.
That's 30 pockets in the carousel, plus one in the spindle.
On machines like this VF3SS equipped with
a 24 pocket tool changer,
we can hold 25 tools, that's 24 plus one.
So when running a program, when running a part,
you're the operator changing out parts,
all we care about are T numbers.
We always refer to our tools by their T numbers.
But, when we're setting up a machine,
especially for the first time,
these pocket numbers are incredibly important.
If we're running nothing but
small diameter tools like drills, all we've gotta do
is load them up into the machine and run them.
But if we're gonna' run large diameter tools
like this face mill here, or more than one face mill,
and we don't want them to bump
into each other in the carousel,
we've gotta let the control know.
We have to designate them as large tools
before we load them.
This is why it's so important that you know
the max diameter, length and weight
for any mill that you're setting up.
So that begs a question, what exactly is large?
How many millimeters, how many inches?
Well it's written right on the front of your machine.
These decals, these stickers tell us
everything that we need to know.
They're gonna' tell us our max tool length,
tool diameter or max weight based on our exact
machine and tool changer type.
But every machine is different.
If you've got a 50 Taper,
it's definitely different than a 40 Taper.
If you've got an umbrella style tool changer,
your max diameter, weight, length,
is gonna' be different than if you've got
a 24 pocket side-mount tool changer,
or a 30 pocket side-mount tool changer.
The distance between the pockets on
this 30 pocket side mount tool changer
is just greater than 2 1/2 inches.
If our tool is anything bigger than 2 1/2 inches,
it must be designated on the control as L, Large.
Now, that information is written
on your decal as the E value.
By coincidence, a standard CAT 40 tool holder
has a V groove flange with a diameter of 2 1/2 inches.
So if you've got a tool that is sticking out
past the V flange, and you're running a
30 pocket side-mount tool changer,
that tool must be designated as large.
When we set up a tool as L, or large,
the control is gonna' put that tool away
in the exact same pocket each and every time.
And it's also gonna' leave the adjacent pockets empty,
so nothing can rub into each other.
If you're running one large tool,
that means that you're gonna' be
taking up three pockets on your side-mount tool changer.
Two large tools are gonna' take up five pockets.
Well we can finally set up that large tool.
I've got my five-inch face mill,
I know it fits the machine 'cuz I read the decal.
This brings us to my point number one here.
Find three empty pockets next to each other.
This is the first thing we need to do.
The easiest way to do this is
to start with an empty machine.
I've gone ahead and removed all
the tools from my carousel, everything but the probe.
I know what you're thinking.
You don't always take all the tools
out of your machine in between each job.
In fact, you might have three empty pockets
but they're not next to each other.
We can solve that problem, and we'll
show you how in a minute.
Right now, I'm gonna' show you the easy way.
And the easy way, is when setting up a job,
set up your large tools first,
and start with an empty machine.
This is pretty simple when you've got an empty machine.
You just look on the side of your carousel
and find three consecutive empty pockets.
I'm gonna' choose pockets 15, 16, and 17.
Doesn't really matter which numbers I'd use.
Now, this brings us to my second point.
We're gonna' set that center empty pocket to an L,
and there's a little rule here.
That center pocket can't be facing the spindles a ton.
If it's facing the spindle, the control doesn't know
if there's a tool in the spindle or not.
Bad things can happen.
Okay, pockets 15, 16, and 17 are empty.
We need to set up that center empty pocket,
number 16 in this case, to a large.
So, we set a tool to large on our pocket tool table.
To get there on a classic control,
you're gonna' press Current Command,
and then page up until you get to the pocket tool table.
If you've got a next generation control,
just press Current Commands, and then arrow over
until you get to that tab, the Tool Table tab.
We wanna' set pocket 16 to large,
so we can load up our large tool.
So we highlight pocket 16 and press L.
Immediately we see the pockets adjacent
to pocket 16 are cleared, they're wiped out.
Those pockets can no longer be used to hold tools.
They are just used as extra spaces now for that large tool.
The left column on our tool table shows our pockets.
Now all of these numbers correspond to the
painted numbers on the side of your tool-change carousel.
The right column shows our Tool number.
This is the tool that is in
any particular pocket at a given moment.
Remember, these pocket numbers
change with every tool change.
The center column, Category, displays the tool designations.
If it's left blank, it's a normal tool.
If it's got an L, it's a large tool.
If it's got an H, it's a heavy tool.
We'll mention heavy tools in a minute.
So at the moment I've got tool 10
tied to pocket 16 as my large tool.
But I don't want tool 10 to be my large tool.
I want tool eight, let's say, to be my large tool.
To fix this, I could just come over here
and enter eight, and press the enter key.
But it says "Invalid Tool", why is this?
Well this brings us to point number three.
We're gonna' set a unique T number, a unique T number.
There can only be one tool eight on my tool table,
and I've already got a tool eight on my tool table.
So, before we can go any further,
I'm gonna' come up here and
I'm gonna' remove that tool eight.
I'm gonna' set it to some other tool number.
I'm gonna' set it to 150, and by the way,
you can set your tool numbers to
anything you'd like between one and 200.
And now that tool eight is gone, I'm free to use it.
(computer beeping)
This time it took tool eight, so now my tool eight
is permanently tied to pocket 16.
Every time it goes to put away this five inch shell mill,
it's gonna' put it back in that same pocket, pocket 16.
And there will always be an empty adjacent pocket,
giving it a nice cushion so it
doesn't bump into any other tools.
And number four, you're gonna' call up that large tool
into the spindle, T, whatever, ATC forward,
and then load that large tool into the spindle by hand.
But remember, and we'll say this over and over,
before you load up that large tool into the spindle,
make sure that those adjacent pockets are empty,
on both the carousel, and your tool table.
Now that we've got tool eight
set up as a large tool on our tool table,
and our adjacent pockets are all empty,
we can call tool eight into the spindle
by going to MDI, and entering T8, ATC Forward.
From there we just load up our large tool.
Now there are plenty of other useful features
that we can set on this tool table.
We can set a tool as large with the L key.
We can set a tool as heavy.
This will slow down the double arm
during tool changes on heavy tools.
And by the way, when we set up a tool as large,
the control automatically slows down that
double armed tool change for us.
It assumes the tool is heavy.
We can also clear out a category, clear out that H or L,
by pressing the space key with that row highlighted.
We can also clear out a tool by entering a zero.
This is gonna' wipe out that pocket permanently, right,
until you enter another tool number.
This is useful if in the rare instance
you actually end up with a broken tool pocket,
you've done something terribly wrong,
your machine is not down.
You can always just set that pocket to zero,
so it won't use that pocket for tool changes
until you get the part to come in.
And we have the origin key.
This function allows us to zero out,
or re-sequence your pocket numbers.
You only want to do that if you've
removed every tool from your carousel.
Well as promised, here's our worst case scenario.
Now, I've gone ahead and pulled
the sheet metal from this carousel,
so we can see all of the pockets at once.
Now I'd like to set pocket 10
as a large tool on my tool table, but I can't yet,
because those adjacent pockets aren't empty.
Now I've got three empty pockets in the carousel,
But they're not next to each other.
I need three consecutive empty pockets.
Three in a row, like tic-tac-toe.
Here's what we'll do.
I'm gonna' call up an empty pocket,
then call up a pocket that I'd like to be empty.
We'll just repeat this process until we get
three empty pockets next to each other.
P15 is empty right now, so I'll command P15 ATC Forward.
The spindle is now empty.
The tool that was in the spindle is now in pocket 15.
We now call up the pocket that we'd like to be empty.
That is P11, our adjacent pocket.
P11, ATC Forward.
Now, both pockets 10 and 11 are empty.
Did you catch that?
Let's rewind.
P15 was empty, so we called up P15 ATC Forward.
We wanted P11 to be empty,
so we then called P11 ATC Forward.
We called up an empty pocket,
then the pocket that we'd like to be empty.
One more to go.
P5 is empty, and we want P9 to be empty.
So P5, ATC Forward, then, P9, ATC Forward.
Let's rewind that.
We called up our empty pocket, pocket five.
And then we called up the pocket that
we'd like to be empty, pocket nine.
Now, we've got three consecutive empty pockets.
(men cheering)
We can now go to the pocket tool table
and set that pocket 10 to large, by pressing L,
and enter, depending on your machine.
Next, we give that large pocket a unique T number,
a T number that we aren't currently using
anywhere else on the tool table.
Finally, we just call up our tool into the spindle,
and load that large tool by hand.
Remember, before we ever load
a large tool into the spindle,
we need to make sure that those
adjacent pockets are clear and empty,
on both the pocket tool table, and on the carousel.
So remember, know what your maximum tool diameter is
before you start setting up the job.
If it's a big tool, find three empty pockets
on your side-mount tool changer carousel,
set the center pocket to large,
and load up your tools, and you can run just fine.
I hope you've learned something
about your side-mount tool changer system.
Thanks for letting us be a part of your success,
and for watching this Haas tip of the day.
(electronic music)
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